PP Fiber Package Machine
What is PP Fiber Package Machine
Fiber packaging machines are advanced devices designed to streamline the packaging process for various industries. These machines utilize cutting-edge technology to efficiently package products using fiber-based materials. By automating the packaging process, fiber packaging machines offer increased productivity and cost-effectiveness for businesses.
Advantages of PP Fiber Package Machine
Fiber-based materials are eco-friendly and recyclable, aligning with the growing demand for sustainable packaging solutions.
These machines ensure secure packaging, protecting products from damage during transit and storage.
It has a wide carding surface.
It can operate in bad environments.
It can be easily repaired.
It is capable of separating short fibre and long fibre.
It has an excellent oil tank.
It can be operated at a high temperature.
It can be operated in the presence of dust and pollution.
The operator can get a clear view of the entire carding machine
It has a sturdy frame.
It has a higher production rate.
It reduces the labor and energy consumption.
It is more stable in running.
It is designed to be safe and easy to use.
It can open staple wool fibre.
By automating the packaging process, fiber packaging machines significantly improve productivity and reduce labor costs.
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Opening and Ball Fiber and Packing Machineloosening range: 0.78-0.9-1.25-2.5-3D-15D, containing silicified fiber. Opening degree reaches 99%. . Bale opener machine dimensions: 5200 * 1550 * 2350MM . Opening machine dimensions: 2600 *Add to Inquiry -
Opening and Packing MachineOverall Dimension:2600*1550*1200mm（Fiber opening machine) . 1800*1800*2400MM(Twin packing machine).Add to Inquiry -
Mixing and Opening MachineFive roll weighing and mixing machine Dimensions: 5550 * 1850 * 3000MM. Fiber opening machine,Dimensions: 2600 * 1550 * 1200MM,. Packaging machine,Dimensions: 1800 * 1800 * 2400MM. Power: 30 KW.Add to Inquiry -
HJHD900opening and Packing Machineloosening range: 0.78-0.9-1.25-2.5-3D-15D, containing silicified fiber. Opening degree reaches 99%.. Bale opener machine dimensions: 5200 * 1550 * 2350MM . Opening machine dimensions: 2600 *Add to Inquiry -
Horizontal Packaging MachineBaler dimensions: 2800*1000*1650MM . Power: 9 KW. Voltage: 380V-50HZ-3 Phase. weight：550KGAdd to Inquiry -
Spiral Packaging MachineOverall dimensions of baler: 1700*600*2500MM. Power: 3.7KW. Voltage: 380V-50HZ-3 Phase. Weight: 450KGAdd to Inquiry
Why Choose US
Our Factory
Kunshan Haijin Machinery Co., Ltd. is located in the Private Developing Zone of Luyang Town, Kunshan, China. With a production workshop of 60,000m2, we are a professional manufacturer specializing in making all kinds of toy machinery, sofa machinery, home textile machinery, and oth- er related products.
Production Equipment
We have six types machinery series: Opening fiber machine series, automatic filling fiber machine (Stuffing Machine) series, cutter (raw material gantry set-outing machine) series, needle detector series ball fiber machine series and other toy, home textile and sofa machinery.
Our certificate
The company currently has 30 utility patents, 22 appearance design patents. Through the SO9001:2000,CE, IAF, UKAS another four major certification.
Our Service
The company set production, sales, after-sales and other 8 efficient team, to provide customers with more professional and quality service.
Fiber packaging machines boast a range of features that enhance their performance and versatility. Some notable features include:
Automated Operation: These machines offer seamless automation, reducing manual labor and increasing production efficiency.
Customization Options: Many fiber packaging machines allow for customization, enabling businesses to tailor packaging solutions to their specific requirements.
High-Speed Packaging: With advanced mechanisms, fiber packaging machines can achieve high-speed packaging, meeting demanding production needs.
Fiber packaging machines are constructed using durable and eco-friendly materials, ensuring long-lasting performance and sustainability. The materials used may include high-quality metals, reinforced plastics, and precision-engineered components.
Specification
|
Power |
9 [kW] |
|
Efficiency |
180 [kg/h] |
|
Feeder capacity |
200 [kg] |
|
The dimensions |
(length x width x height) 4000 × 1550 × 2200 [mm] |
|
Weight |
1000 [kg] |
Polyester fiber balls making machine used for produce fibre balls shape, then fill into pillow cases.
Equipment: Ball fiber main machine 2pcs, transport blower, feeding hopper, filling device table 2pcs, PLC control box
Fibre balls size adjustable
PVC conveyor belt
Electricity key parts adopt world famous brand, such as Omron, Siemens, Weidmuller etc. Stable and easy to get local support.
Main structure of machine made by computerized laser cutting machine.
Polyester fiber: Recycle and virgin HCS polyester staple fiber.
According to the thickness of the bags to adjust the time of heating, adjust Time Relay to assure the time of heating and cooling for sealing.
Set the cooling time for 2-4seconds normally;
Test the bag to assure that the bag is sealed fully without air leakage and overheating.
Operation steps:
●Put the pillow cushion into the plastic bag and put it on the compressing area of the machine tidily.
●Press the “start” button on the control panel. The main cylinder goes down to the related compress position.
●Make the seal of the bag tidily, press the two heating button on left and right sides of the machine in the same time by both hands,The seal cylinder come into heat seal process.
●Finish heat seal, the seal cylinder will go up automatically.
The main compress cylinder of pillow pressing machine goes up, the seal finish.
And work circularly.
How to Use Ball Fiber Machine
A Ball Fiber Machine, also known as a Fiber Opening Machine or Ball Fiber Carding Machine, is a specialized piece of equipment used in the textile industry for processing various types of fibers, such as polyester, cotton, wool, or other natural or synthetic fibers. Its primary function is to open, clean, and process fiber into small, round, ball-like shapes, known as "ball fibers."
The machine consists of several components and stages, each serving a specific purpose in the fiber processing:
Feeding System: The fibers are fed into the machine through a hopper or conveyor system. The fibers may be in the form of bales or loose fibers.
Opening and Blending: The fibers are opened and loosened using a series of rollers, beaters, or carding mechanisms. This process ensures that any clumps or tangles in the fiber are separated, creating a more uniform and consistent material.
Cleaning: During the opening and blending process, some impurities like dust, dirt, or shorter fibers may be removed through suction or filtration systems.
Ball Formation: Once the fibers are sufficiently opened and cleaned, they are formed into small, round balls by a rotating drum or other shaping mechanisms. These ball-shaped fibers are often used in the filling of pillows, cushions, stuffed toys, and other products where a soft and voluminous filling is desired.
Collection and Packaging: The ball fibers are collected and packaged, ready for further use in the textile industry.
The ball fiber machine helps streamline the fiber processing and ensures that the final product is of high quality, with improved consistency and loftiness. Additionally, the machine's automation and efficiency contribute to increased productivity in textile manufacturing.
How Pillow Roll Packing Machine Works
Pillow rolling packing machine can be used for packing pillow cushion, pad, quilt, comforter
Insert pillow cushion to the rolling cylinder
Press start button, pillow cushion rolled into housing.
Double-hand press button: If not press the two roll button by two hand at same time, machine not roll, protect hand.
For push rolled pillow cushion into bag, it is controlled by foot pedal.
Refinement packaging machine the machine frame adopts frame type fully closed structure.The frame is composed of the bottom plate, the frame body, the side plate and so on. The frame body is made of high-strength aluminum alloy frame, which is firm and beautiful and easy to install. The side plate is made of stainless steel plate.
Conveyor drive system of the main motor of 1.5 kW ac motor, in VFD015M inverter control was adopted to realize stepless speed regulation, with a speed convenient and accurate, the advantages of stable starting, speed time can be adjusted to meet operation requirements, respectively, refinement packing machine such as increasing the acceleration time, the device boot process smooth and slow, reduce the deceleration time and cooperate with the fast and exact stop brake function.
Feeding filling device: Made up of vibrating motor and feeding motor, with general feeder or disc feeder, through feeding system can make all kinds of different specifications tablets orderly arrangement, to prepare for the next step to shape.
PVC rolling and stepping device: The device with PVC and aluminum foil rolling device two passive, provided by the main motor provides the power for packaging molding material PVC stepper device is in addition to preheat forming device of another important equipmentPVC adopts step method, the PVC heating plate before and after molding machine with double clamping step by step, can prevent the heating zone has been heating softening of PVC sheet caused by rapid pull move tensile deformation, affect the quality of PVC blister under heating plate as the mould molding machine up and down movement of the intermittent movement, accordingly when PVC clamping mobile nowadays heating plate in the next check point (up and down heating plate clearance), can reduce the contact with the heating plate, PVC to make PVC non-stick sheet
Preheat molding device: On the heating plateThe main process of the packaging machine is based on the thermoplastic principle. Through the stable temperature control of delta thermostat module DTC1000 and the positive pressure blowing process, the PVC material can be preformed within the thermoplastic temperature range, and the pill is encapsulated between aluminum foil and PVC to form a blister
Pillow-Type Packing Machine Maintenance Notes
Pillow packing machine temperature is too high,If the speed is too slow and the heat resistance of the outer coating is poor, the sealing will appear the marks of scorch and wrinkle.
The tool base is too high or too low, the packaging speed is too fast, when the push rod and the cutter are not synchronized, the cutter will cut on the product maintenance method is to reduce the packaging speed, adjust the height of the end sealing parts, make the center of the sealing knife in the middle of the product height.
The color of the film color label is too light, and the film drives to slip. When the tracking of the color label is not opened, the cutting position will deviate from the color label. In the man-machine interface, change the tracking mode to “ Tracking cutting & throughout; .
Pillow-type packaging machine solid-state breaker burnt out, temperature control meter damage, thermocouple damage temperature meter can not control the temperature, the maintenance method is to replace the couple, replace the temperature control meter (see the figure on the right), replace the heating body.
The speed is too fast, envelop inner layer thermal sealing is poor, the temperature is too low seal will appear leakage or not firm, the maintenance method is to slow down the speed, raise the temperature, replace the film material.
Pillow packing machine air pressure is not right, cylinder swing rod is loose, heating temperature is low, hot press roll and drive roll not parallel will appear heat sealing, maintenance method is to adjust the parallelism, adjust the temperature and air pressure to tighten. And it should be noted that the induction aviation plug must be inserted before the power supply, and lock the screw; Do not use metal cover and container, and do not press the start button on the metal surface, otherwise the machine will be damaged; During the working process, touch the surface of the induction head frequently to check whether it is overheated. If hot hands are found, stop heating and work after cooling; There will be high pressure in pillow-type packaging body, the bottom plate has electricity, maintenance must pay attention to, so as to avoid personal danger.
FAQ
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PP Fiber Package Machine, Spiral Packaging Machine, Opening And Ball Fiber And Packing Machine