Pillow Compress Machine
What is Pillow Compress Machine
The Pillow Compression Machine is designed for the compression of pillows and other soft products. This machine uses a pneumatic system to compress bedding products. The small size and low installation area makes it an ideal option for small businesses. It also features a safety protection device for the operator's safety. The Machine can compress up to 1 m-wide pillows with ease and will help reduce the cost of packged products. It can automatically seal and compress different products to reduce the size of their packages and reduce the total cost of packaging.
Advantages of Pillow Compress Machine
Increased productivity: A pillow packing machine can package pillows much faster than manual methods, which helps to increase productivity and reduce labor costs.
Consistency and quality control: The machine can produce consistent and high-quality packages for each pillow, which helps to ensure that each product meets the same standard of quality.
Reduced waste: The machine can measure and cut the packaging material to the exact size needed for each pillow, which helps to reduce waste and material costs.
Improved product presentation: A pillow packing machine can create custom packages for each pillow, which can improve the visual appeal of the product and help to increase sales.
Reduced labor costs: Using a pillow packing machine can reduce the need for manual labor, which helps to reduce labor costs and increase profitability.
Increased efficiency: The machine can package pillows much faster and more efficiently than manual methods, which helps to increase efficiency and reduce overall production time.
Versatility: A pillow packing machine can be used to package a variety of pillow sizes and shapes, making it a versatile piece of equipment for the bedding industry.
Easy to operate: Pillow packing machines are easy to operate, and with proper training, operators can quickly learn how to use the equipment effectively.
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Pillow Pressing MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry -
pillow compression packing machineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry -
1.2*1.4Pillow Compress MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry -
1.2*1.8Pillow Compress MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry
Why Choose US
Our Factory
Kunshan Haijin Machinery Co., Ltd. is located in the Private Developing Zone of Luyang Town, Kunshan, China. With a production workshop of 60,000m2, we are a professional manufacturer specializing in making all kinds of toy machinery, sofa machinery, home textile machinery, and oth- er related products.
Production Equipment
We have six types machinery series: Opening fiber machine series, automatic filling fiber machine (Stuffing Machine) series, cutter (raw material gantry set-outing machine) series, needle detector series ball fiber machine series and other toy, home textile and sofa machinery.
Our certificate
The company currently has 30 utility patents, 22 appearance design patents. Through the SO9001:2000,CE, IAF, UKAS another four major certification.
Our Service
The company set production, sales, after-sales and other 8 efficient team, to provide customers with more professional and quality service.
Technical Parameters
|
Application |
Pillow compression package |
|
Platen size |
1350*750mm |
|
Travel height |
40cm |
|
Seal width |
60 pcs/hour |
|
The length of press |
142cm |
|
The width of press |
110cm |
|
Pressure plate |
125cm |
|
Pressure width |
74cm |
|
Volume |
2.2CBM |
|
Number of cylinders |
4 cylinders |
The primary function of an electric motor in a pillow packing machine is to power the various mechanical components that are used in the packaging process. This includes the conveyor belt, compression mechanism, vacuum sealing mechanism, and cutting and sealing mechanism. These motors can come in different forms such as AC or DC depending on the needs of the machinery, and the requirements of the process.
The conveyor belt motor is responsible for moving the pillows through the machine. This motor is typically a small, high-speed motor that is capable of driving the conveyor belt at a steady, consistent pace. The conveyor belt motor is typically controlled by a programmable controller, which allows for precise control over the speed and direction of the conveyor belt, which ensures that the pillows are properly positioned for packaging.
The compression mechanism is another key component of a pillow packing machine, and is used to compress the pillow to a specific size and shape. This typically involves the use of a set of rollers or other compression mechanisms. The electric motor that powers the compression mechanism is typically a larger, more powerful motor that is capable of providing the necessary torque to compress the pillow.
The vacuum sealing mechanism is also powered by an electric motor. This motor is responsible for creating a vacuum inside the bag or packaging material, which removes the air and creates an airtight seal around the pillow. This is crucial to ensure that the pillow is protected from damage and has an extended shelf life. Vacuum motor is typically smaller than the compression motor and uses less power.
The cutting and sealing mechanism is also powered by an electric motor. This motor is responsible for cutting and sealing the bag or packaging material around the pillow. This typically involves the use of a series of knives or heat sealers that create a precise cut and seal around the bag or packaging material. This mechanism is designed to work quickly and efficiently to ensure that the pillow is properly packaged and sealed in a matter of seconds.
In addition to powering the mechanical components of the machine, electric motors can also be used to control various other aspects of the pillow packing process. For example, electric motors can be used to control the flow rate of air or vacuum, the speed and direction of the conveyor belt, the temperature of the heat sealers, and more. This level of precision and control allows for a high-quality and efficient pillow packing process that meets the needs of the industry.
One of the biggest advantages of using electric motors in pillow packing machines is that they are relatively easy to control and program. This allows for precise control over the speed and direction of the various mechanical components of the machine, which ensures that the pillows are properly packaged and sealed. Electric motors are also relatively easy to maintain, as they have few moving parts and require little lubrication.
Temperature control of the sealing bar: Electronic management of the double-wire sealing bar for maximum flexibility with a large variety of materials.
Upgrade to XL version to handle an extended range of products (up to 140cm / 55in in length). It includes mechanical modifications to the components and structure of the machine and a software upgrade.
Multiple pillows in one bag: Multiple bagging in a single bag for space optimisation and compression up to 0.
Any filling materials: No restrictions on the type of filling of the cushions.
Simplified management: Touchscreen control panel for the automatic management of all parameters and mechanical adjustments, with insertion and management of recipes with the characteristics of the product/material.
Flexibility: Wide range of bags processed without the need for mechanical adjustments.
Components of Pillow Compress Machine
The machine comes with a Microcontroller control system for accurate vacuum times and sealing seams. The sealing bar is optional, but is recommended if the compressing of a larger product is desired.
Control panel
The control panel is composed of a PLC touch screen, mid and end sealing temperature control, the buttons of start, stop, inching, print mark, emergency stop, and power. The PLC touch screen can be set up using language, packaging speed, bag length, etc. The preset temperature display is green, and the actual temperature is red, easy to see and adjust. The inching button is convenient to test the machine.
Feeding platform
The feeding platform is adjustable in the scope of its width, but the bag's former size can not be adjusted. So packaging different width material needs to change bag former. There are two types of conveyor systems optional about the feeding platform. One is a feeding belt with lock catches controlled by ordinary motor control. The other one is a servo conveyor belt controlled by a servo motor. The latter can detect objects intelligently, saving film, more advanced than the former, and the price higher.
Film roll device
Film roll device is used for packaging film running smoothly. Two kinds of film rolls positions are available, above the platform or under. The upper one is suitable for those objects not easy to lose their shapes. If the products you want to package is easy to fold, you had better choose the film roll device under the platform.
Mid sealing device
If it's an upper-film roll device, the mid sealing device is under the platform. While the mid sealing device is above on the platform for down-film roll device. The mid sealing device includes pulling film wheels, heat copper block, hand shanks for pulling wheels, etc. The pulling film wheels draw packaging film forward, then heat copper block seals two sides of the film to shape a packaging bag. The hand shanks are used to adjust the tightness of pulling wheels.
End sealing and cutting device
The end sealing also adopts heat sealing, which is integrated with the cutting device. There are spiral cutters and a horizontal cutter available. The spiral cutters include single cutter, double cutter, three cutters optional. A single cutter is suitable for long packaging length, and a three cutters device is better for short packaging length. The pillow packing machine with horizontal cutter is called reciprocating pillow type packing machine. The horizontal cutter usually matches with the sponge to exhaust some air when cutting.
Where is Pillow Compression Machine Used
A Pillow Compression Machine is a useful tool for making pillows. It has a vacuum-sealing system and can automatically adjust the time it takes to seal the film. It can also adjust the pressure and time for vacuum sealing, which reduces the volume of the product. It automatically compresses the product and seals it in a vacuum bag. Once the packaging is sealed, the machine releases the compressed air and restores it.
How to Adjust the Knife Base of Pillow Packing Machine
Adopt the common electric furnace wire heating method, its characteristic is the upper temperature is quick, the stability is good, the maintenance cost is low, the shrinkage temperature and the motor drive speed are stable and adjustable, and the adjustment range is wide; The roller rotation device can work continuously.
In the actual production use, pillow packaging machine often encountered a variety of its use to produce bad problems. For example, the base deviation, or change the cutting knife. At this point, we need to adjust the knife base again to make the effect of the knife better.
Pillow packaging machine knife base is mainly composed of two parts: Cutting knife and side sealing knife, but once the knife base is not adjusted well, the cutting knife is easy to damage, and then lead to poor packaging effect, so pay special attention to the assembly of the knife base. There is a spring above the tool holder when it is assembled. Pay attention to adjust the gap between the tool holder when assembling. Make sure there is a good fit between the two cutting knives. After the assembly is completed, make sure that the cutting knives will not shake, so that there will be no deviation when cutting the packaging bags.
It is also necessary to pay attention to the production process of the knife holder, because the cutting knife in the pillow packaging machine work process is high-speed non-stop operation, so the material requirements of the knife holder is very high, common mold material is easy to break, easy to deformation in the state of high temperature. Therefore, it is required that the material of the knife holder should not only be able to withstand high temperature, but also undergo high temperature quenching treatment after the knife holder is processed, so as to ensure that the knife holder can be used for a long time and reduce the frequency of subsequent replacement.
How to Maintain Pillow Compress Machine
Pillow packing mechanical and electrical gas maintenance:
Pillow-type packaging machineoperators should always check the joint before starting the thread is loose
Dust and other small particles may also affect the packaging machine part of the function, photoelectric switch, the probe close to the switch when the dust is easy to make it wrong action, so should often check and clean.
The details of the place is also the focus of mechanical cleaning, such as regular use of soft gauze dipped in alcohol to clean the surface of the electrical slip-ring, remove the surface of the carbon powder.
Pillow packaging machine some parts can not be changed at will, non-professional personnel are not allowed to open the electrical part, inverter, microcomputer and other control components of the parameters or Procedures have been set, arbitrary change will cause system disorder machinery can not work properly.
Lubrication of pillow packing machine
The rolling bearing is a serious wear in the machinery, so the rolling bearing should be about two months with a butter gun to fill the butter once.
Different parts of different types of lubricating oil, such as the packaging film idler sleeve, before the supply conveyor sprocket sleeve should be timely filled with 40# mechanical oil.
Gear bite operation is also very important, each gear should be timely drip 40# mechanical oil.
The chain of lubrication is the most common, relatively simple sprocket chain should be timely drop of mechanical oil viscosity greater than 40#.
The clutch is the key to start the packaging machine, the clutch part should be timely lubricating oil.
Pillow packing machine problem elimination method
In the man-machine interface tracking mode interface, switch the tracking mode to "tracking cut"; See the manual of random electric eye to adjust the sensitivity of electric eye; Adjust glue bar pressure or brake tightness.
Refer to the manual to adjust the position of push finger; Adjust the height of the end sealing part so that the meshing center of the sealing cutter is in the middle of the height of the product; Reduce packaging speed.
FAQ
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