Pillow Rolling Machine
What is Pillow Rolling Machine
Pillow and Quilt Rolling Machine is mainly used for packing of pillows, quilts. Capacity of the pillow rolling machine can reach up tp 8 pcs per minute.The advantages of the pillow rolling packing machine is small volume, high efficiency, easy to operate. Machine can also rolling quilt.
Advantages of Pillow Rolling Machine
High degree of automation, the whole machine by the single chip microcomputer and stepper motor control. Therefore, pillow packing machine equipment operation is safe and reliable, simple and convenient to set parameters.
Pillow packing machine drive system is simple and stable, not only can realize feeding, packaging, sealing and cutting step in place, but also effectively improve the packaging efficiency.
Pillow packing machine with positioning stop function, in the packaging for the final sealing and cutting of the process, not only more accurate, and continuous contraction sealing and cutting when the sealing knife will not stick to the packaging film.
Pillow packaging machine scrap rate is low, in the drive system is equipped with an automatic detection device, will not let empty bags into the sealing and cutting process, will automatically shut down and pick out, can improve the quality and avoid the waste of packaging film.
Pillow packaging machine packaging environment health and reliable, the whole process of packaging without manual intervention, and the equipment and material contact with the material is stainless steel material, even the transmission shaft is without oil.
The adjustment system is flexible and the range of packaging is very wide. All kinds of specifications, forms and characters can be packed by pillow packing machine, such as: biscuits, potato chips, paper towels, soap, hardware products, cartons and so on.
Pillow packaging machine is widely used, food, daily necessities, medicine, hardware, stationery, toys and other areas of packaging needs it can meet.
Pillow packaging machine energy saving, high efficiency, and according to the needs of different markets for functional adjustment and technical improvement, because it is controlled by the software as a whole, not only to retain the advantages can also keep pace with The Times.
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Why Choose US
Our Factory
Kunshan Haijin Machinery Co., Ltd. is located in the Private Developing Zone of Luyang Town, Kunshan, China. With a production workshop of 60,000m2, we are a professional manufacturer specializing in making all kinds of toy machinery, sofa machinery, home textile machinery, and oth- er related products.
Production Equipment
We have six types machinery series: Opening fiber machine series, automatic filling fiber machine (Stuffing Machine) series, cutter (raw material gantry set-outing machine) series, needle detector series ball fiber machine series and other toy, home textile and sofa machinery.
Our certificate
The company currently has 30 utility patents, 22 appearance design patents. Through the SO9001:2000,CE, IAF, UKAS another four major certification.
Our Service
The company set production, sales, after-sales and other 8 efficient team, to provide customers with more professional and quality service.
Technical specifications
|
Power |
0.4 [kW] |
|
Max Pillow Width |
510 [mm] |
|
Weight |
100 [kg] |
|
Air pressure |
0.5-0.8mpa |
|
Capacity |
7-8pcs/min |
- The rolling bearing is a serious wear in the machinery, so the rolling bearing should be about two months with a butter gun to fill the butter once.
- Different parts of different types of lubricating oil, such as the packaging film idler sleeve, before the supply conveyor sprocket sleeve should be timely filled with 40# mechanical oil.
- Gear bite operation is also very important, each gear should be timely drip 40# mechanical oil.
- The chain of lubrication is the most common, relatively simple sprocket chain should be timely drop of mechanical oil viscosity greater than 40#.
- The clutch is the key to start the packaging machine, the clutch part should be timely lubricating oil.
How to Use Pillow Rolling Machine
The machine shall not be used before the correct operation method and safety rules of the machine are known.
Any safety device, shield, face lock device, safety warning, operation instructions and signs on the machine shall not be removed with dirt.
Before operation, the position and operation method of the emergency stop button should be clear.
Working clothes and working caps in accordance with industrial safety regulations must be worn. Loose clothes, ties, scarves and distribution operations are strictly prohibited.
Before starting, check whether the screws in each part of the machine are loose and whether there is any foreign body on the table.
After the start of the machine to observe whether the operation is normal, there is no noise and abnormal conditions, such as the discovery of a timely notice to the maintenance workers for inspection.
Do not touch the inside of the machine or the electrical parts until the power is turned off. Do not extend your hand into the end sealing and heating sealing wheel and the mechanism in operation
After each shift, the remaining materials of the machine should be cleaned and lubricated once a week.
- Easy to operate, only need one worker to operate.
- High effective 10 Seconds/Pcs.
- Stable and small, so it doesn‘t waste factory space.
- Safe and populared.
- Stable and durable machine with PLC Control system.
- Accept customer made. Besides that, this machine can be connected into packing line.
- Thicker stainless steel as a mechanical structure and paint process.
|
Conveyor width |
700mm |
|
Conveyor speed |
24m/min |
|
Exit diameter |
160mm (can adjustable) |
|
Pillow rolling size |
length≤900mm,width:600mm |
|
Total power |
3KW |
|
Rolling efficiency |
10pcs/min |
|
Voltage |
380V/50HZ |
|
Dimensions |
1400*2000*1300mm |
|
Weight |
300KG |
After the machine is shut down, the cutter and tailstock should be cleaned in time, and the feed conveyor chain and transmission chain should be cleaned in every shift to prevent corrosion.
For the heat seal body, it should be cleaned frequently to ensure clear seal texture.
The photoelectric tracking luminous head, also known as the electric eye, should also be cleaned regularly to ensure the small error of the cursor tracking.
The scattered materials on the tray should be cleaned in time to keep the parts clean.
Regularly clean the dust in the electric control box to prevent bad contact and other faults.
Next is lubrication, there are a variety of different metal parts inside the machine, so the need for lubrication, timing to the packaging machine gear mesh, bearing oil hole and the moving parts of oil lubrication, so that can ensure the flexibility of the operation. When adding lubricating oil, please pay attention not to drip oil on the transmission belt, in case of skidding loss or belt aging damage.
What Are the Basic Components of a Pillow Packing Machine
Feeding system- Funnel
In the feeder section of the pillow packing machine, products are loaded. These products are then packed into bags or pouches.
Film Unwind Section- Film Tracking
Film or wrapping material is unravelled in this section. In some machines, unwind section is not powered. This section uses friction breakers to uncoil the film and these breakers also supply necessary film tension.
This section has roll lifts and a vacuum cutting shaft. A vacuum cutting shaft is a horizontal shaft that is equipped with a vacuum and a flat opening. This opening fits a utility knife to cut the film
Dancer Arms- Film Reel
The dancer's arms have a speed feedback machine for controlling the unwinding of the film. It assembles the bags and also keeps the film from drifting away.
Registration Section
This is used to make adjustments on the end of the seal and cutting. Film registration is printed on the film. Film sliding, the tension in the film, and printing differences can cause misplacement of graphics on the bag. The registration mark is a way to make the sealing and cutting process more accurate. This also helps in tracking the position of film in the forming tube.
Sensors
Different types of sensors are used in pillow packing machines. These are
Diffuse Sensor which senses the ending part of the rolling stock.
Inductive Sensor-this examines the tension in the movement of the film
Registration Sensor-its use is to identify the registration mark so that process of cutting and sealing occurs simultaneously.
Forming Tube
The forming tube is an inverted cone shape structure that alters a plane film into circular or tubular form.
The forming tube has different designs which are employed for various types of films and products. The forming tube has a long seal. This seal is formed by many heating systems present at the front of forming tube. These are about 8-12 inches in length. There are two kinds of long seals.
Static Bars Long Seals
A static bar is a heating rod, equipped with a heating part and thermocouple. This bar comes in contact with the film when it is moving. To prevent the melting of the film, contact of film with static bar is delayed for some time. Sometimes there is two bar, facing each other which results in the placement of long seals between these bars. These create stronger overlapping seals.
Dynamic Belt Long Seal
It is made of stainless-steel belt which is pulled by two pulleys. A heating metal plate supplies the heat to the belt. This belt comes in contact with film when it is in motion. Like the static bar, there can be two belts in the forming tube. The advantage of using two belts is that these transport the film and are regulated of increasing the speed of the film.
Pull Belts
These provide the force for pulling the film and also keep the film under tension. The pillow packing machine is composed of two pull belts located on the left and right sides. These are vacuum belts that are used for their good grip on the film. These are used in high dust, moisture, and cold working condition so they can provide better grip to the film. Friction belts are also used for dusty conditions as they suffer from less damage.
Sealing Jaws
Vertical Sealing Jaw
These jaws move with the help of gears. These move in the top and bottom directions. These sealing jaws seal the two layers of the packing material.
Horizontal Sealing Jaw
These are also called cross jaws. These are front and back sealing bars that function together. It has three functions.
To stick the top side of a bag filled earlier.
To glue the bottom seal of the next bag to be filled.
To break apart two bags.
The back jaw has a knife that operates in the middle of the jaw. Sometimes either the front or back jaw is stationary or the other is movable.
Printers
These machines have built-in printers. Their function is to print registration marks, manufacturing date, expiry date, bar codes, and other graphics on the film.
Human Machine Interface
The human-machine interface also known as HMI has different options for setting the parameters of the pillow packing machine like temperature, speed, etc. The length of the bag is also programmed and displayed on the HMI screen. Once the appropriate bag length is reached, the film will stop rolling.
Servo Drives
These are the regulator which aids in the monitoring of the filling speed and process of bag filling. It controls the main feeder of the machine. It helps in the reconfiguration of the machine very rapidly, saves time and money.
Before operating, the accurate operation method and safety rules should be known.
All the safety devices and warnings including shield, face lock device, operating instructions on the machine should be intact and not removed along with dirt.
The location and usage of the emergency stop button should be clear before operating the packing machine.
Appropriate working dress code according to the safety regulation must be followed. Loose-fitting clothes, scarves, and ties are strictly prohibited.
All screws in every part of the machine and the presence of any loose body on the table should be checked before commencing the machine operation
Check for any abnormal behavior, noise after the start of the machine so that maintenance workers can be contacted promptly.
Make sure to completely turn off the machine before touching the inside or any electrical parts. Avoid extending your hand into the end sealing and heating sealing wheel while the machine is working.
Proper cleaning and lubrication of the machine should be done once every week.
Using a mattress roll packing machine requires two people; one person feeds the mattress into the machine while the other operates it. It is important that both individuals have experience with the machinery, as incorrect use could lead to damage of the mattress. Furthermore, always ensure that safety measures are taken when operating the machine, such as wearing protective gear and ensuring there are no loose items in the area where you are working.
To begin rolling the mattress, start by positioning it face-down on a flat surface. Place one end of the mattress onto the feeder belt of the machine and hold it firmly in place with your hands while slowly feeding it under light pressure. Make sure that you apply even pressure all along its length so that it rolls up evenly; this will prevent any ripples or creases from forming in between layers of fabric. Once all of your desired layers are rolled up, secure them tightly with packing tape at both ends.
Utilizing a mattress roll packing machine can be an effective way to pack away mattresses quickly and securely for storage or transportation.
How to Adjust Operational Parameters of Pillow Rolling Machine
Safety Check
Before starting the machine, first, make sure that there is no dust or unknown substances on the working area, belts, and sealing bars. Also, make sure there is no person around the machine.
Switching on Power
First, open the safety cabinet and hook up the main switch. Ensure all the thermocouples and power lamps on the main board are normal. Also, make sure that the display of HMI is working properly.
Human Machine Interface
Main program parameters are adjusted on the HMI.
When the setting option on HMI is clicked, parameter setting options like speed, length, and cutting option are seen on the screen of HMI.
If you enter the speed which is greater than the speed of the machine error is shown on the screen and it will ask you to enter the correct speed.
The length parameter is the total length of the bag.
The cut position is the position at which film is cut. First, enter the value 0 to the cutting position parameter, and then cut the bag. Calculate distance L in the middle of the eye mark and cutting point. Press back and enter distance L in the cutting position parameter.
cut position
Then press the ‘COUNTER’ option and enter the total time of the operation, total bags produce during the operation, and total bags produced during the shift.
In FOLLOW UP option set the length setting cut. If the bags have color marks then use a follow-up setting and they do not have color marks then use length setting cut.
In INFLATE SETTING option you will decide whether you want bag inflation or not. If yes then for how much time you will inflate the bag.
In the QUANTITY SETTING option enter the quantity of packed bags. If the machine reaches desired quantity, then the machine will automatically shut down. If a machine for some reason gets shut down then on restarting the machine, quantity packed will start from zero.
Temperature Control
There are two settings for temperature control. These are mid-sealing temperature and end-sealing temperature. The temperature setting depends upon the packaging speed, total firmness of film, and ambient temperature.
Eye Mark Registration
The eye mark sensor is very precise, and it requires that paper should be flat and have a steady distance from the light source. The paper is fixed in holding guide plate so that it should be even. Eye source should be in the middle of the registration mark.
Start
●Inching
Punch and hold the black INCHING switch. The machine will run and produce 30 bags per minute. If the inching button is released, then the machine will instantly halt.
●Continuous Operation
Punch the green START button for steady machine operation. By doing this, the machine will keep on running until the emergency or stop key is pushed.
Stop
●Normal Machine Shutdown
For stopping the machine, push the red ‘STOP’ key. This will halt the machine operation with the cutting knife in the even position.
●Emergency Stopping
For stopping machine in case of accident press mushroom-shaped ‘EMERGENCY’ key. This will end the machine operation right away. If you want to restart the machine then push the reset key.
FAQ
As one of the most professional pillow rolling machine manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy customized pillow rolling machine at low price from our factory.
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