Non- Woven Production Line
What is Non- Woven Production Line
Nonwoven manufacturing systems are specialized machinery and processes designed to produce nonwovens, which are fabric-like materials made without weaving or knitting. These systems are the backbone of the nonwoven industry, serving as the primary means to manufacture a wide array of products such as medical masks, filters, wipes, and hygiene products. They are particularly popular among businesses that require materials with specific properties such as absorbency, durability, and resistance to liquids.
Advantages of Non- Woven Production Line
Short bonding and sewing time. Automatic ultrasonic operation, no need frequent needle change, sewing speed 5-10 times faster than traditional sewing machines.
Safe processing due to needle-free. Avoid the needle breakage in the material during the sewing process.
Eliminate unraveling, and material build-up with clear and beauty patterns.
No pinhole processing, good waterproof and warm effect.
Customize pattern rollers are available to create your desired pattern.
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non woven fabric production lineMaximum molding size: 3200*2800MM . Effective door width: 2800MM. Production capacity: 100-140T/H .Add to Inquiry -
dot line sealer for non woven fabricMainly used for the production of various specifications of fibers, wool mixed with low meltAdd to Inquiry -
polyester staple fiber production lineMainly used for the production of various specifications of fibers, wool mixed with low meltAdd to Inquiry -
synthetic fiber lineMaximum molding size: 3200*2800MM. Effective door width: 2800MM. Production capacity: 100-140T/H.Add to Inquiry -
natural fiber lineMainly used for the production of various specifications of fibers, wool mixed with low meltAdd to Inquiry -
Silk Fiber Production LineThis machine is used for the production of polyester fibers, three-dimensional hollow, wool, plantAdd to Inquiry
Why Choose US
Our Factory
Kunshan Haijin Machinery Co., Ltd. is located in the Private Developing Zone of Luyang Town, Kunshan, China. With a production workshop of 60,000m2, we are a professional manufacturer specializing in making all kinds of toy machinery, sofa machinery, home textile machinery, and oth- er related products.
Production Equipment
We have six types machinery series: Opening fiber machine series, automatic filling fiber machine (Stuffing Machine) series, cutter (raw material gantry set-outing machine) series, needle detector series ball fiber machine series and other toy, home textile and sofa machinery.
Our certificate
The company currently has 30 utility patents, 22 appearance design patents. Through the SO9001:2000,CE, IAF, UKAS another four major certification.
Our Service
The company set production, sales, after-sales and other 8 efficient team, to provide customers with more professional and quality service.
The line for the production of nonwoven polyester wadding is equipped with three feeders, which ensures continuity in the supply of raw material.
In wadding production line raw material is weighed from feeders and transported by conveyor belt to the pre-opening unit and strewed.
After passing through the pre-assembly, the fibers get the right comb and go to the vibration chamber, which as a fixed fleece is transported to the nonwoven carding machine.
Two fleeces leave the carding, which crosses the stacker and stretcher, and all this to speed up the process and minimize the losses (40%) in the production of low basis weights.
The finished pile is passed into the furnace, and inside the furnace, the layers are bonding by welding.
A finished product is coming from the oven which is cut to the appropriate width and length.
It is possible to retrofit the line in glazing machine and needle machine, which transforms the entire line into a complete production line for felt production.
Selecting the right Nonwoven Manufacturing System requires careful consideration of several factors:
Intended Application: The final product's purpose will largely determine the type of nonwoven material and manufacturing system you'll need. For example, if you're producing medical supplies, you'll require an SMM system that can handle the necessary sterilization processes.
Material Composition: Understanding the specific properties required for your product will guide you in choosing the right materials. For instance, if you need a fabric that is highly absorbent and suitable for medical gowns, look for systems that produce materials with these characteristics.
Production Capacity: Consider the volume of material you need to produce. High-efficiency systems capable of handling large-scale production runs will be essential if you're manufacturing goods in significant quantities.
Customization Needs: If you require specific patterns or designs on your nonwoven materials, look for systems that offer flexible configuration options.
Types of Non-Woven Production Line Manufacturing
Spunlace Nonwoven Fabric: This type involves mechanically or hydro-entangled fibers that provide strength and softness. It is often used in wet wipes and baby wipes due to its excellent absorbency.
Meltblown Nonwoven Fabric: Created through a process that involves melting and blowing air at high velocity through fine nozzles to create a web of fibers, meltblown fabrics are known for their high filtration capabilities and are commonly used in medical and industrial settings.
Needlepunched Nonwoven Fabric: These are produced by mechanically orienting and interlacing fibers with barbed needles. They typically have a high bulk and are used in applications requiring strength and insulation properties.
Hydroentangled Nonwoven Fabric: These fabrics combine high-pressure water jets to entangle fibers. They offer a more fabric-like feel and are often used in home and personal care products.
Spunbonded Nonwoven Fabric: This is one of the most widely used nonwoven fabric types, where continuous filaments are spun and then bonded by heat or adhesives. Spunbonded fabrics are versatile and can be found in almost any application from construction to agriculture.
Using Non Woven Fabric Making Machine over Traditional Fabric Manufacturing Techniques
Using a Non Woven Fabric Making Machine offers several advantages over traditional fabric manufacturing techniques. These machines, such as the ones provided , have revolutionized the industry and become the preferred choice for many manufacturers.
One key advantage of Non Woven Fabric Making Machines is their efficiency. These machines can produce non-woven fabrics at a faster rate compared to traditional methods. The automated process eliminates the need for manual labor, resulting in higher productivity and reduced production time. This efficiency allows manufacturers to meet increasing demands and achieve faster turnaround times.
Another advantage is the versatility of Non Woven Fabric Making Machines. These machines can produce a wide range of non-woven fabrics with varying properties, including different thicknesses, textures, and functionalities. They can be customized to meet specific requirements, enabling manufacturers to create fabrics tailored to their desired applications. Whether it's for clothing, agriculture, construction, or other industries, Non Woven Fabric Making Machines offer the flexibility to meet diverse needs.
Additionally, Non Woven Fabric Making Machines provide consistent and uniform fabric quality. The precise control over the manufacturing process ensures that each fabric produced is of high quality, free from defects and inconsistencies. This reliability is crucial, especially for applications that require reliable strength, durability, and performance.
Main Specifications
Net product width: 2000mm-4500mm.
Product specification: 80-400g/m2.
Production capacities: 80-250kg/h.
Heating ways of oven: Electricity,natural gas,boiler,conduct oil etc.
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Product width |
2200-4500mm |
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Product weight |
80-400g/㎡ |
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Product weight deviation |
≤5% |
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Material |
6-15D polyester fiber superfine fiber and etc |
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Output |
3-6 Ton/day |
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Power |
122-200kw |
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Worker per flight |
3 |
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Working speed |
20-40m/min |
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Productive power |
125-260kg/h |
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Advantage |
1.Heating method by electric heated,nature gas heated,boiler heated 2.PLC+Frequency conversion design,whole process monitoring, which is convenient management 3.Provide lifetime technical support |
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Dimension |
25000*14000*4000mm |
Production Capacity: The production capacity of the machine is a crucial factor to consider. It determines the amount of fabric that can be produced within a given time frame. Evaluate your production demands and choose a machine that can meet or exceed your required output.
Melt Blown Technology: Look for a machine that incorporates advanced melt blown technology. This technology enables the machine to efficiently melt and extrude polymer materials into fine fibers. Optimal melt blown technology ensures consistent fiber quality and uniform fabric production.
Fiber Diameter Control: The ability to control the diameter of the melt blown fibers is essential for fabric quality. Look for a machine that offers precise control over fiber diameter. This feature allows you to produce fabrics with specific characteristics such as filtration efficiency, strength, and breathability.
Material Compatibility: Consider the types of polymers that the machine can process. Different applications may require different materials. Ensure that the machine can handle the specific materials you intend to use, such as polypropylene (PP) or polyethylene (PE).
Automation and Control System: An efficient and user-friendly control system is vital for smooth operation. Look for a machine that offers automation features and intuitive controls. These features simplify operation, reduce manual intervention, and enhance productivity.
Energy Efficiency: Energy consumption is a significant consideration for cost-effective manufacturing. Choose a machine that incorporates energy-efficient components and features. This helps reduce operational costs and environmental impact.
Maintenance and Service: Evaluate the machine's maintenance requirements and availability of service and support. A machine that is easy to maintain and has accessible spare parts ensures minimal downtime and efficient after-sales service.
Customization Options: Consider whether the machine can be customized to suit your specific needs. Some manufacturers offer customizable features or configurations to meet unique production requirements.
Safety Features: Safety should be a top priority when selecting any industrial machinery. Look for safety features such as emergency stop buttons, protective guards, and automated shut-off systems to ensure the well-being of operators and prevent accidents.
The quality of products produced by non-woven fabric production machinery has far exceeded that of hand-made, so this is valued by many manufacturers. There are still many precautions to be understood in the daily operation of non-woven fabric production machinery.
- Do not allow excessive moisture and oil to enter the pressure system. In order to avoid malfunctions, shorten the service life of the cylinder tube, and ensure the dryness and cleanliness of the air.
- When stopping work, turn off the power switch and compressed air control valve.
- The shaft barrel and each part should avoid magnetic loss.
- Assemble the side sliding seat parts of the workbench and the precision and high complexity, and must be wiped clean frequently.
How down Quilt Comforter Made
- Fabric spreading and cutting
- Piping, seam allowance, stitching.
- Down filling
- Quilting (baffle box comforter do not need)
- Check and examine
- Packing
●Cut through the process: The quilt pave fixed Quilting (quilting machines) on, so that uniform distribution of the filler, cut through the set parameters (e.g. 4 * 4,7 * 7) cut through the sewing line refers directly to the upper and lower layers of the quilt stitching, securing a production process filler. Due to cut through two layers of fabric directly to the suture, and therefore better able to prevent displacement of the filler, so as to effectively ensure that the original properties of the quilt. However, due to the process, cut through the production process in general can not be thick quilt, but can basically meet the requirements of the fall and winter is.
Quilting size, needle speed, pitch, pattern, etc. Feel free to add adjustable. Automatic memory return, automatic repair functions. The machine can be customized to user needs a variety of sizes.
●Lining Process: 12-13 stitches per inch stitch, seam 1cm, the needles and stitches to pin down. Li lining means burs first plurality of horizontal, vertical strips sewn on the inside of the fabric of the upper and lower layers of fabric, and then the two layers of fabric and lining stand a productive work carried out after the red velvet stitching process. Complete with stand quilt lining production process, due to the presence of vertical lining, will obviously there is a certain distance between the upper and lower layers of fabric, namely for the legislature strip height (1 inch). Three-dimensional quilt lining legislation obvious and relatively thick, typically dominated by winter.
- Hot style: According to quilt size (number of cells) to split each grid, the greater the number, the better general lattice workers do better.
- Seam Network (run lining): Baffle box quilt essentially means net lining between two pieces of fabric, and according to the height of the quilt to use three-dimensional network
- Notch: That charge according to customer requirements to cut the burr size
- Trim: Immediately after lining trim (original cloth trim, ribbon trim, German-style trim, satin piping, etc.). If the spigot is clear we do not need this process. Do not forget spiked.
- Fight lining and flip: Refers to turn over the upper and lower rear trim piece inside the net lining together. And each sew a wide grid lining is to stand to turn over.
- Double stitch: 0.1+0.3cm, 0.1+0.6cm
- Down filling: usually filling nozzle diameter 5cm
- Sealing
●Double stitches: Two parallel stitching at the spigot edge stitching quilt. Outside a port stop and edge distance 0.1cm, inside and outside spigot distance 0.3cm.
●Inspection: Inspection wireless head, floating line, stains, cloth defect, breakage, jump yarn, needle, the appearance of differences.
How to Maintain the Spunbond Nonwoven Production Line
Routine maintenance
First of all, the main maintenance content of the spunbond non-woven fabric production line is cleaning, tightening, adjustment, lubrication, and corrosion protection. Secondly, the mechanical department of each project needs to strictly perform various maintenance tasks according to the specified cycle according to the maintenance manual and maintenance procedures of the mechanical equipment, reduce the wear rate of the parts, eliminate the hidden danger of failure, and extend the service life of the machinery. Routine maintenance is required, focusing on cleaning, lubrication, inspection, and tightening. Routine maintenance is performed independently by the mechanical operator, and proper maintenance is required on a regular basis.
Regular maintenance
The first-level maintenance work is carried out on the basis of routine maintenance. The key work content is lubrication, tightening and inspection of all relevant parts and cleaning.
The secondary maintenance work focuses on inspection and adjustment. Specifically, check the working conditions of the motor, transmission, transmission mechanism, working device, pneumatic system, and electrical system, and make necessary adjustments to eliminate the faults found. Ensure that the mechanical components and parts have good working performance.
The focus is to detect, adjust, eliminate hidden troubles and balance the degree of wear and tear of various parts. Diagnose and check the parts that affect the performance and the parts with fault signs, and then complete the necessary replacement, adjustment, and troubleshooting.
FAQ
As one of the most professional non- woven production line manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy customized non- woven production line at low price from our factory.
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