Automatic Pillow Compressing Machine
What is Automatic Pillow Compressing Machine
Pillow compression machine compresses bedding items into flat-packs, ensuring easy storage and cost-effective transportation. This system protects the integrity of the pillows and ensures they return to their original shape when unpackaged. With compressed pillows, you can create attractive and compact packaging, enhancing sales potential. pillow compression machine is ideal for businesses in retail and e-commerce, allowing you to compete effectively in the marketplace by offering compact and attractively packaged bedding products.
Pneumatic Control System: Easy to operate with pneumatic control, ensuring convenience and efficiency.
Compact Design: Small size and minimal installation area, saving valuable space in your facility.
Leak Prevention: After packaging, the pillows are securely compressed, minimizing the risk of leaks or damage during transportation.
Safety Features: Equipped with safety protection devices for safe operation.
Versatile
Capable of compressing pillows wider than 1m, accommodating various sizes of bedding products.
Cost-Effective
Reduces packaging and transportation costs by compressing pillows into smaller, more manageable packages.
Automatic Sealing
The machine automatically seals the compressed pillows, streamlining the packaging process.
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HJFK1400pillow Compressing MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry -
One Cylinder Pillow Compressing MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry -
Asoline Turbocharged Sealing MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry -
Double Cylinder Pillow Compressing MachineOverall Dimension:. 1400*1050*1850MM (outline size). 1200*800*350MM (inner diameter size). MotorAdd to Inquiry
Why Choose US
Our Factory
Kunshan Haijin Machinery Co., Ltd. is located in the Private Developing Zone of Luyang Town, Kunshan, China. With a production workshop of 60,000m2, we are a professional manufacturer specializing in making all kinds of toy machinery, sofa machinery, home textile machinery, and oth- er related products.
Production Equipment
We have six types machinery series: Opening fiber machine series, automatic filling fiber machine (Stuffing Machine) series, cutter (raw material gantry set-outing machine) series, needle detector series ball fiber machine series and other toy, home textile and sofa machinery.
Our certificate
The company currently has 30 utility patents, 22 appearance design patents. Through the SO9001:2000,CE, IAF, UKAS another four major certification.
Our Service
The company set production, sales, after-sales and other 8 efficient team, to provide customers with more professional and quality service.
A Pillow Compression Machine is a useful tool for making pillows. It has a vacuum-sealing system and can automatically adjust the time it takes to seal the film. It can also adjust the pressure and time for vacuum sealing, which reduces the volume of the product. It automatically compresses the product and seals it in a vacuum bag. Once the packaging is sealed, the machine releases the compressed air and restores it.
Understanding the Function of Automatic Pillow Compressing Machine
A pillow vacuum packing machine is a very effective piece of bedding packaging equipment. The machine may automatically press and seal these goods in a plastic bag. The packaging machine may be used for a wide range of product categories. Due to its high-precision electrical sealing, product bulk may be reduced while shipping expenses are reduced. Running the machine with electrical or pneumatic equipment is simple.
Products like pillows, beds, and comforters are packed using the pillow vacuum packing machine. By regulating the pressure in the cushion vacuum packing machine, you can regulate how long it takes to completely encapsulate the film based on its diameter and the capacity of the packaged objects. The film is sealed once the air in the plastic bag is swiftly expelled. The bundles are put together to reduce the cost of shipping. It prevents paint from flaking and greatly enhances the product's look. Those equipped with a gas-inflating system can stop harm.
The adjustable pressing distance of a cushion vacuum packing machine is another advantage. You may easily change the pressing distance to reduce your commute costs. The vacuum sealer on the device may also be adjusted to remove the ideal volume of air. The end product is significantly simpler to handle and stays flat for a longer time. For packing, the machine makes use of a unique kind of plastic bag. High seal perfection and simple shipping are made possible by this.
The product is compressed and sealed using cushion vacuum packing equipment. This device features a mechanism that can bind any type of package and has a high compression capacity. Since the pillow vacuum packing machine has a high-pressure capacity, there is no need to be concerned about the goods being harmed during transit. Using a pillow vacuum packing machine might help you save time and money.
It may be used to seal a variety of items. This device is made to produce products that are flawlessly pressed and packaged. The system of variable pressure is designed to provide the operator with complete control over the operation. You can vary the packaging's height thanks to the pressure system's customizable settings. Additionally, it can handle bags of various gauges. In other words, any sort of packing procedure may be performed with this machine. The widely used pillow packaging machine can handle the packaging requirements of toys, tools, daily necessities, food, medicine, and other products. The pillow packing machine is highly effective and energy-efficient. According to the demands of various markets, its functionality may be modified and enhanced. It can maintain its benefits and keep up with the times since it is managed by software as a whole.
Safety Features in Compress Packaging Machines
Emergency Stop Button
An emergency stop button is a crucial safety feature that allows operators to quickly halt the operation of the machine in case of any emergencies or malfunctions. This feature helps prevent accidents and injuries by immediately shutting down the machine's operations, ensuring the safety of operators and preventing damage to the equipment.
Safety Guards and Enclosures
Safety guards and enclosures are designed to protect operators from moving parts, sharp edges, and other potential hazards associated with compress packing machines. These guards provide a physical barrier between operators and the machine's components, minimizing the risk of accidents and injuries during operation.
Overload Protection
Overload protection is another essential safety feature that prevents the machine from operating beyond its capacity. This feature automatically shuts down the machine or activates an alarm system when it detects excessive pressure or stress on the equipment, preventing damage and ensuring safe operation.
Interlocking Systems
Interlocking systems are designed to prevent access to hazardous areas of the machine while it's in operation. These systems use sensors and switches to ensure that doors, panels, and other access points are securely closed before the machine can start or resume operation, minimizing the risk of accidents caused by inadvertent contact with moving parts.
Safety Sensors
Safety sensors are installed in compress packaging machines to detect abnormal conditions or movements that could pose a safety risk. These sensors can detect issues such as jams, misfeeds, or malfunctions and trigger the appropriate response, such as stopping the machine or alerting operators to the problem.
Cushion Packing Machine
Cushion packing machines are used to package fragile or delicate items, providing cushioning and protection during transport and storage. These machines use materials such as bubble wrap, foam, or air pillows to create a protective barrier around the products, reducing the risk of damage or breakage.
Pillow Packing Machine
Pillow packing machines are designed to package products in a pillow-like shape, providing a tight and secure seal. These machines are commonly used in the food and pharmaceutical industries to package items such as candies, chocolates, and tablets. They offer fast and efficient packaging solutions, ensuring product freshness and integrity.
The demand for compressed packaging machines has been driven by the rapid growth of industries such as food and beverage, pharmaceuticals, and e-commerce. Compress packing machine manufacturers and suppliers offer a wide range of compress packaging machines to meet the diverse needs of these industries, including cushion packing machines and pillow packing machines.
These machines have dual cylinders that work at the same time, resulting in an even distribution of pressure. Dual-position design also makes the products more hygienic, as they reduce packaging volume and space. Moreover, this design reduces transport and storage costs. It can be operated quickly and easily.
The machine comes with a Microcontroller control system for accurate vacuum times and sealing seams. The sealing bar is optional, but is recommended if the compressing of a larger product is desired. The Parameter Sheet is a reference and some data may vary. It is important to know that the Machine is suitable for your business.
Setting for pillow pressing machine is not limited to just size and weight. Rather, it involves setting the right parameters to make the best use of the machine's capabilities.
One of the most important factors to consider when setting the machine is the material to be packed. It is important to choose the right polyester batting to achieve the best results. The polyester batting must be thoroughly inspected to ensure it meets the pillow requirements.
The correct temperature is also key to making the best use of the machine. It is also important to consider the humidity. A good humidity is between 30 to 90%. This is especially important if the material is sensitive to changes in temperature.
Various kinds of pillow packaging bags are fabricated by pillow type packaging machine. The pillow type packaged body is usually sealed with heated heat-sealing bar.
To form lateral seals, pillow type packaging machine is provided with lateral seal forming device, which is arranged downstream of vertical seal forming device in film feeding direction. This device forms lateral seals according to the heat sealing of prescribed regions in film.
The lateral seal portions are formed by heat sealing of films in lateral direction. In the process of heat sealing, the lateral seal portions become narrower and shorter in the front sides of the lateral seal portions. The lateral seal portions are also more easily contract when cooled.
The shape of the seals is determined by the volume of content filling the pillow type packaged body. When the volume of content is higher than 90%, the sealing performance is deteriorated, resulting in leaks. Therefore, the filling rate must be kept within 45 to 90%.
What Should Be the Design of Pillow Pressing Machines
Using a pillow press is a great way to make pillows more durable, soft and squishy. It also helps to save on transportation costs. In addition to that, it's a good idea to look for a pillow press that has the highest output in the industry. You'll also want to find a machine that has dual cylinders that work simultaneously.
A pillow press may not be the first thing that comes to mind when you think of packing and shipping your finished pillows, but it does the job well. Aside from the obvious advantages of being able to quickly and easily compress your pillows, a pillow press also helps you to avoid any damage in transit. It also helps you to create a neat looking package and keep your product from getting damp.
A pillow press also has other features, such as a vacuum and sealing mechanism. These features make the machine a useful tool for a variety of tasks, ranging from repacking a pillow to making a brand new one.
Before operating, the accurate operation method and safety rules should be known.
All the safety devices and warnings including shield, face lock device, operating instructions on the machine should be intact and not removed along with dirt.
The location and usage of the emergency stop button should be clear before operating the packing machine.
Appropriate working dress code according to the safety regulation must be followed. Loose-fitting clothes, scarves, and ties are strictly prohibited.
All screws in every part of the machine and the presence of any loose body on the table should be checked before commencing the machine operation
Check for any abnormal behavior, noise after the start of the machine so that maintenance workers can be contacted promptly.
Make sure to completely turn off the machine before touching the inside or any electrical parts. Avoid extending your hand into the end sealing and heating sealing wheel while the machine is working.
Proper cleaning and lubrication of the machine should be done once every week.
How to Clean and Maintain a Automatic Pillow Compressing Machine
Cleaning
First, switch off the power supply then start cleaning. This protects cleaning personnel from electric shock.
Wipe the working clean and external casing of the machine with a wet and sanitary cloth.
Remove the fragments of film that remain jammed in the feeding system and sealing bars with the pressurized air.
By using a steel cord brush swipe the film pieces that are affixed to the cutting knife.
Inspection and Maintenance
First, lubricate the interlocking gear of the drive with oil. Chains of the wheel system should also be lubricated. Use a small quantity of grease to lubricate these parts.
You should not add oil to the pull and conveyer belts.
Sealing nuts and screws should also be oiled regularly.
Tension in the drive chain should be checked daily and if you find the chain lose then tighten it.
Examine for loose nuts and bolts. Tighten them if necessary.
Clean the waste carbon material on the machine.
Biannual Maintenance
Check the state of drive and conveyer belt twice a year. If they are worn out then replace them.
Examine all the parts of forming, feeding, and sealing system and switch the old parts with the new ones. Also, switch the old drive parts.
Inspect the electric wiring of the machine and tauten if needed.
Twice a year electric elements should be cleaned of dust by using pressurized air.
FAQ
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